HDPE/ PP Woven Sack Manufacturing Plants

HDPE/ PP Woven Bag Manufacturing Plants

Gujarat Machinery Pvt Ltd offers a Complete Range of Extrusion Tape Stretching Lines for the Production of Excellent and Superior Quality of PP / HDPE (Raffia Grade) Tapes / Yarns for a Wide Range of Applications, viz; PP / HDPE Woven Sacks / Woven Bags / Woven Fabrics, FIBC Fabrics / JUMBO Bags, Geo-Textiles and Agro-Textiles, Carpet Backing, Fibrillated Artificial Grass, Wrapping Fabrics, Tarpaulins, Ropes, Twines and Many More...

These Precision Engineered High Speed Tape Stretching Lines are of Premium Quality with "State of the Art" Technology Incorporating World Famous Branded Components from Germany, France, Switzerland, Italy, USA and Japan along with Value Additions which Give our Esteemed Clients a Leadership and Competitive Edge. Our Machines are having Excellent Price to Performance Ratio ( Best in Class Value ) and Meet all Latest International Standards.

Basically, We offer Two Different Types of Tape Stretching Lines based on Stretching System. TAPESTAR tm Series offers Conventional Single Stage Stretching and the HIGH SPEED TAPESTAR tm along with System DUGOTEC offers Two Stage Stretching, Wherein; the Tapes are Primarily Stretched before passing through Hot Air Oven for Final Stretching, thereby, Improving Stability of the Tape / Yarn and Ensures Excellent Tape / Yarn Properties and Characteristics. We can also provide Customized Extrusion Solutions / Special Purpose Extrusion Machines, as per the Requirements of Customers.

Innovative Extrusion

Energy Efficient Extrusion Unit with MAXTRUDERTM and MIXTRUDETM Technologies, Online Mixer, Continuous Filtering System, Precise Flat Die.

Energy Efficient Oven

With PID Controlled Thyristorized Heating System. World's First COMBITEC System incorporating an Oven and a Hotplate in a single unit assembly. Extra Option available for Hot Plate for HDPE Processing, Extra Length Equipment like Oven and Hot Plate.

Sleek Design

Stretching & Annealing Godet Unit with up to 400mm Diameter with Operational and Safety Guard System. DUGOTEK Option with and additional Godet with Heating Rollers, Fibrillating Unit from Europe.

Best Melt Quality

European Melt / Gear Pump. Delivers Pulse free, Accurate Volume per RPM with Accurate Melt Flow Pressure Control for low Melt Flow Variation.

Best in Class

Helical Extruder Gear Box perform most efficiently with lowest transmission / energy losses

Perfect Winding

WYNDONNTM Inverter Driven winders with High Speed Operation Ensure Lowest Power Consumption and Perfect .

Smart Operating

HMI Touch Screen with PLC Control Unit. Ease of Operations, Live Display of Electric Load, Output, Alarms and Many More Production Friendly Features.

PP Woven Sacks Manufacturing Process

1. Extrusion: The process begins with the extrusion of polypropylene (PP) granules. These granules are melted and formed into thin plastic sheets.

2. Weaving: The plastic sheets are then woven into fabric on circular looms. These looms interlace the warp (longitudinal) and weft (transverse) threads to create a strong woven fabric.

3. Printing (Optional): If required, the woven fabric can undergo a printing process. This step adds branding, labeling, or other designs to the fabric.

4. Lamination (Optional): In some cases, the woven fabric may undergo a lamination process. This involves applying a thin layer of plastic film to the fabric, enhancing its strength and durability.

5. Cutting and Sewing: The laminated or printed woven fabric is then cut into appropriate sizes and shapes according to the desired dimensions of the sacks. These cut pieces are then stitched together to form sacks.

6. Printing (Optional): If not done earlier, printing of essential information such as product details, company logos, or handling instructions can be done at this stage.

7. Finishing: After sewing, the sacks undergo finishing processes such as trimming excess threads, inspecting for defects, and ensuring proper closure mechanisms (such as stitching or heat sealing).

8. Quality Control: Throughout the manufacturing process, rigorous quality control measures are implemented to ensure that the sacks meet industry standards and customer requirements.

9. Packaging and Dispatch: Once the sacks pass quality control checks, they are packaged according to customer specifications and dispatched for distribution.

10. After-Sales Support: Gujarat Machinery Pvt Ltd provides comprehensive after-sales support, including maintenance services, technical assistance, and spare parts availability, ensuring smooth operations of the manufacturing plant.

By following these steps, Gujarat Machinery Pvt Ltd ensures the production of high-quality PP woven sacks, meeting the diverse needs of clients across various industries.